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CoOLING TOWER

The Towers also known as refrigeration or cooling towers are structures for water cooling and other means to temperatures close to the environment. The main use of large industrial cooling towers is to lower the temperature of the cooling water used in power plants, oil refineries, petrochemical plants, processing plants, natural gas and other industrial facilities. The main types are: wet cooling towers operated by the principle of evaporation dry cooling towers, which operate by heat transfer through an area that separates the fluid to cool ambient air. In a cooling tower wet hot water can be cooled to a temperature below that of the environment, if the air is relatively dry. With regard to the shooting in the air tower there are three types of cooling towers: natural Tyre, which uses a high chimney. Tyre helped by natural Tyre mechanical ventilator (or forced draught), which uses the power of engines ventilation led to the air force or pushing for the tower. Under certain environmental conditions, clouds of water vapor (fog) can be seen emerging from a cooling tower dry (see picture). The cooling towers used evaporation of water to reject heat from a process such as electric power generation. The cooling towers vary in size from small to very large structures that can exceed 120 metres high and 100 metres long. Torres smaller are usually built in factories, while larger are built on the site where required.
 
Balance of material from a cooling tower wet.
 
Quantitatively, the balance of material around a cooling tower system is controlled by the wet operating variables structural rate of flow, and evaporation losses from wind, trasegado rate, and cycles of concentration.
 
 

M = Water structure in m³ / h
C = Water circulating in m³ / h
D = Trasegado water m³ / h
E = Water evaporated in m³ / h
W = Loss on wind water m³ / h
X = Concentration in ppmw (from completely soluble salts, usually chlorides)
XM = concentration of chloride in the water structure (M), ppmw
XC = concentration of chloride in the water circulating (C), ppmw
Cycles Cycles concentration = = XC / XM (dimensionless)
ppmw = parts per million by weight

In the sketch above, the water pumped from the tank of the tower is aimed coolant water coolers across the process and capacitors in an industrial plant. The cold water absorbs heat from the warm currents of the process that need to be cooled and condensed, and the heat absorbed heats the water circulating (C). The heated water returns to the top of the cooling tower and falls in thin jets - introducing great surface for cooling the air - on cushioning material inside the tower. As drips, contact with the air rises by the tower, shot by natural or forced by large fans. This contact causes a small amount of water is lost by wind drag (W) and part water (E) through evaporation. The heat needed to evaporate the water itself is derived from water, which cools the water to return to their original deposit and where it is available to re-circulate. The water evaporated leaves salts dissolved from carrying the bulk of which has not suffered water evaporation, which makes the increased concentration of salts in the cooling water circulating. To prevent the concentration of salts in the water becomes too high, a portion of water is removed (D) for disposal. It provides the deposit of the tower new cadre of fresh water (M) to offset losses from the evaporated water, wind and water withdrawn.

The balance of water in the entire system is:

M = E & D & W
As the water evaporated (E) has no sales, the balance of chloride of the system is:

M (XM) = D (XC) + W (XC) = XC (D & W)
and, accordingly:

XC / XM = Cycles concentration = M ÷ (D & W) = M ÷ (M - E) = 1 + [E ÷ (D & W)]
From a balance of heat simplified the tower:

E = C ÷ Δ T cp HV
Where:
HV = latent heat of vaporization of water around = 2260 kJ / kg
Δ T = temperature difference of water from the top of the tower to its base, in ° C
cp = = specific heat of water about 4,184 kJ / kg / ° C

Losses by wind (W), in the absence of information from the manufacturers, can be estimated that are:

W = 0.3 to 1.0% of C for cooling towers shooting naturally.
W = 0.1 to 0.3% of C for cooling towers induced draught.
W = approximately 0.01% of C if the cooling tower disposers have the effect of wind.
The cycles of concentration in the cooling towers at an oil refinery normally are between 3 to 7. In some large power plants. Cycles of concentration of cooling towers may be much higher.

 
 
SOME IMAGES OF COOLING TOWERS
 
 
 
 
 

 

SEE FILE

Information compiled on june 17, 2008 by Webmaster of wide tec Ricardo Nava

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